The reading, cold and hot
| System state | What the gauge should show |
|---|---|
| Cold, heating off | 1.0-1.5 bar. Worcester Bosch put the needle in the green section here, Vaillant state 1 to 1.5 bar with the heating off, and Ideal give the same band. |
| Running, up to temperature | Higher, and that is normal expansion. Ideal say it may rise to around 2 bar; Vaillant describe 1 to 2 bar as the usual running range. |
| Too low | Below 1.0 bar cold is worth topping up. Worcester Bosch treat below 0.5 bar as water having escaped the system. |
| Too high | Worcester Bosch put the top of the red at about 2.75 bar. Vaillant advise reducing pressure if it exceeds 2.5 bar at room temperature. |
If your gauge is digital rather than a dial, the same numbers apply. If it is a dial with a green band and no figures, the band is the manufacturer's target and the middle of it is a safe place to sit.
Why hot and cold read differently
Water expands as it heats. A sealed heating system has nowhere to send that expansion except into the expansion vessel, a steel tank with a rubber diaphragm and a charge of air behind it. The air compresses, absorbs the increase, and the gauge rises a little. As the system cools, it comes back down. That is the whole mechanism, and it is why the only reading worth comparing against a number is a cold one.
It also gives you a free diagnostic. Worcester Bosch state that if the pressure rises by more than 1 bar once the heating is up to temperature, the expansion vessel may need repressurising. A system that swings from 1.2 bar cold to 2.6 bar hot has lost its air charge: the water is heating, expanding, and has nothing soft to push against.
A steady wrong number beats a moving right one
This is the part the head term hides. A system sitting at 1.0 bar every day of the year is healthier than one you set to 1.2 bar every fortnight, because the second one is losing water.
A sealed system is closed. Worcester Bosch put ordinary top-up frequency at once or twice a year and say to contact your installer if you need it much more often. Ideal ask the question directly: if the system is enclosed, how can the pressure drop at all. So the useful test is not what the gauge reads today, it is what it read a month ago.
| What the gauge does | What it means |
|---|---|
| Sits anywhere in the band and stays | Nothing to do |
| Drifts down a little over a year | Normal, and normal after bleeding radiators |
| Falls monthly | A weeping joint, valve or towel rail, or a tired expansion vessel |
| Falls weekly, or overnight | An active leak, usually under a floor or in a wall |
| Climbs on its own with the heating off | A filling loop left open, or a passing filling valve letting mains water in |
| Swings more than about 1 bar between cold and hot | Expansion vessel charge, not a leak |
